


Hair Care — Premium segment
Home Insect Care — Mass market
Air Care — Mid-market
Fabric Care — Mass market
Consumer interaction with the physical pack was evaluated too late to change course. This study mapped real-world friction systematically before final packaging release.

Which touchpoints create confusion, effort, or failure?
Can users locate key information in under 5 seconds?
Which shelf cues draw attention and which create hesitation?
Each product was evaluated across three lenses: on-shelf context, unboxing & first-use, and longitudinal home-use observation.
Product placed among 4–6 competing SKUs. Gaze path and label reading order observed.
Full use cycle open, dispense, close, store noting grip, effort, and errors.
Same product used over 4–6 weeks. Recurring friction and workarounds logged.
Font size, contrast, information priority, and barcode scannability evaluated.

BBLUNT Salon Secret High Shine Crème Hair Colour. Five key friction points identified across shelf, label, opening, dispensing, and unboxing sequence.
MED — Shade swatch missed at eye level. Shade code 5.32 not consumer-readable.
HIGH — IFU at 7pt uncoated, unreadable in dim bathroom lighting.
HIGH — Developer sachet has no tear notch. 3 of 5 sessions resulted in spill.
HIGH — No sequence numbering. Consumers pick tube first reverse of correct order.

Increased to 9pt coated. Steps printed as numbered graphic panels with colour-coded callouts.
Bilateral tear notch added at top of developer sachet eliminates splashing.
Numbered insert tray: '1. Developer / 2. Colour'. Step 1/2 sticker on components.
Plain shade name replaces code as dominant label hierarchy element.

Goodknight Power Activ+ System — Machine + Refill. Critical confusion between machine and refill SKUs at shelf.
Machine and refill share identical visual language. 'REFILL' text at 7pt missed at arm's length.
No directional marking near slot. 4 of 5 sessions: cartridge inserted incorrectly on first attempt.
Switch labelled '1' and '2' only. Users switch to mode 2 thinking it means 'on'.

Cartridge insertion test results after implementing orientation pictogram and grip ridge on cartridge body.

Godrej Aer Pocket Solid Gel Air Freshener. Foil seal removal was the highest-severity friction point.
Foil seal has no pull-tab. 4 of 5 sessions: seal tore mid-surface. One user spent 40 seconds on removal.
Placement cue on base only seen after user has already placed it. 3 of 5 sessions: wrong orientation.
Compact unit dwarfed by adjacent aerosols. Scent variant name in script font difficult at arm's length.

8mm die-cut pull-tab extending from corner of foil seal eliminates tearing.
Orientation diagram printed on front face of carton before opening.
Bold sans-serif scent name in high-contrast colour band readable at shelf distance.

Godrej Ezee Liquid Detergent — 500ml & 1L. All 5 sessions resulted in over-dosing on first use due to invisible cap measure lines.
Measure lines embossed inside white cap invisible in low light. All 5 sessions: over-dosing on first use.
Wide mouth pour opening fast flow. 500ml empties 30ml in 1.5 seconds. Consistent over-pour.
Dosage instruction on back label at 7pt. 4 of 5 users could not find it before first use.
Flow restrictor insert added to bottle neck. Front label dosage callout added: '2 caps / 5L'.


Instructions default to back or base invisible at point of use across all 4 products.
Small font sizes (7pt) persist on 3 of 4 packs illegible in dim/bathroom lighting.
SKU differentiation breaks down at 2-metre shelf distance for multi-variant ranges.
First-use is the highest-friction moment packaging designed for repeat-use, not first-time success.

Slippery when wet. Fix: matte-texture grip band on bottle mid-section.
Cartridge dropped in 3/5 sessions. Fix: pictogram + grip ridge on cartridge body.
Foil seal requires fingernail. Fix: 8mm die-cut pull-tab on foil seal corner.
Heavy 1L bottle difficult to control. Fix: flow restrictor + grip indent on upper body.

Label readability matrix across all 4 products — 7 criteria evaluated per pack.

12 changes implemented across all four products. Summary of key implemented changes:
IFU at 9pt coated. Tear notch on sachet. Step 1/2 stickers. Shade name as primary hierarchy.
REFILL band on carton. Orientation pictogram on cartridge. Mode switch decal ⏳ pending.
8mm pull-tab on foil seal. Placement diagram on carton face.
Printed blue cap measure lines. Flow restrictor insert. Front label dosage callout.
All findings were shared as specific, actionable inputs for three key teams.
Joint artwork reviews for BBLUNT & Goodknight before print trial.
Sample review reports per change. BBLUNT: 3 iterations · Goodknight: 2 · Aer Pocket: 2 · Ezee: 4.
Front-of-pack changes requiring brand alignment. REFILL band initially resisted approved with evidence.
All 4 structural changes flow restrictor, tear notch, pull-tab, tuck-flap perforation confirmed feasible.

Five systemic opportunities for GCPL's packaging development process — applicable across all categories.
Every pack with critical sequence or dosage must be evaluated by a first-time user before artwork release.
9pt minimum for instruction text. 7pt reserved for regulatory compliance text only.
Standardise pictograms for open-this-end, orientation arrows, step sequencing, pour direction, refill vs. machine.
For all multi-SKU ranges, confirm variant identity at 2m shelf distance before artwork release.
Formalise dim-light review pass as a standard artwork gate not optional.
"The most consistent finding was not a specific friction point it was the assumption that a consumer will read before they act. They won't. They will pick up the product, touch it, try to open it, pour it, and use it and only look for instructions when something goes wrong. Packaging that works for that person is packaging that works."
Documented across 4 categories
High/Medium severity changes implemented
Process-level recommendations for all GCPL categories

Full documentation shared across functions. Key repository documents:
Friction notes, severity ratings & recommendations shared with R&D, Brand, Design.
Sample photos, spec deviations, approval/reject status shared with Procurement, QA.
Pass/fail on 7 label criteria per product shared with Graphic Design, Brand.
Side-by-side old vs. new pack photos with annotation shared with all stakeholders.
Recurring patterns and systemic recommendations shared with Packaging R&D Head, Design Head.
Packaging R&D | Vikhroli, Mumbai | Non-Confidential | Jul 2019 – Feb 2021
This case study presents only non-confidential research excerpts, sanitized observations, and selected learnings suitable for portfolio review.
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