Packaging R&D | Vikhroli, Mumbai | Jul 2019 – Feb 202

Consumer Friction Mapping

Cross-Category Packaging UX Research for Godrej Consumer Products (GCPL)

User Reserach: Consumer Friction Mapping

Categories Studied

BBLUNT

Hair Care — Premium segment

Goodknight

Home Insect Care — Mass market

Aer Pocket

Air Care — Mid-market

Ezee

Fabric Care — Mass market

ResearchPackagingConsumer Testing

Project Brief & Research Goals

Consumer interaction with the physical pack was evaluated too late to change course. This study mapped real-world friction systematically before final packaging release.

1

Q1 — Where do consumers struggle?

Which touchpoints create confusion, effort, or failure?

2

Q2 — What does the label communicate?

Can users locate key information in under 5 seconds?

3

Q3 — What drives or blocks purchase?

Which shelf cues draw attention and which create hesitation?

Research Methodology

Each product was evaluated across three lenses: on-shelf context, unboxing & first-use, and longitudinal home-use observation.

Shelf Simulation

Product placed among 4–6 competing SKUs. Gaze path and label reading order observed.

Hands-On Eval

Full use cycle open, dispense, close, store noting grip, effort, and errors.

Longitudinal Observation

Same product used over 4–6 weeks. Recurring friction and workarounds logged.

Label Read-Through

Font size, contrast, information priority, and barcode scannability evaluated.

BBLUNT Hair Care : Friction Study

Premium | ₹185 / 100g+8ml

BBLUNT Salon Secret High Shine Crème Hair Colour. Five key friction points identified across shelf, label, opening, dispensing, and unboxing sequence.

1
1

Shelf Spot

MED — Shade swatch missed at eye level. Shade code 5.32 not consumer-readable.

2
2

Label Read

HIGH — IFU at 7pt uncoated, unreadable in dim bathroom lighting.

3
3

Dispense

HIGH — Developer sachet has no tear notch. 3 of 5 sessions resulted in spill.

4
4

Unboxing Order

HIGH — No sequence numbering. Consumers pick tube first reverse of correct order.

BBLUNT : Key Fixes

1
1

IFU Font

Increased to 9pt coated. Steps printed as numbered graphic panels with colour-coded callouts.

2
2

Sachet Tear Notch

Bilateral tear notch added at top of developer sachet eliminates splashing.

3
3

Sequencing

Numbered insert tray: '1. Developer / 2. Colour'. Step 1/2 sticker on components.

4
4

Shade Name

Plain shade name replaces code as dominant label hierarchy element.

Goodknight Home Insect Care : Friction Study

Mass Market | Machine ₹79, Refill ₹49

Goodknight Power Activ+ System — Machine + Refill. Critical confusion between machine and refill SKUs at shelf.

1
1

Shelf Spot — HIGH

Machine and refill share identical visual language. 'REFILL' text at 7pt missed at arm's length.

2
2

Refill Insert — HIGH

No directional marking near slot. 4 of 5 sessions: cartridge inserted incorrectly on first attempt.

3
3

Mode Select — MED

Switch labelled '1' and '2' only. Users switch to mode 2 thinking it means 'on'.

Goodknight : Before vs After

Cartridge insertion test results after implementing orientation pictogram and grip ridge on cartridge body.

Aer Pocket Air Care : Friction Study

Mid-Market | ₹49 / 10g | Up to 30 days

Godrej Aer Pocket Solid Gel Air Freshener. Foil seal removal was the highest-severity friction point.

Seal Removal — HIGH

Foil seal has no pull-tab. 4 of 5 sessions: seal tore mid-surface. One user spent 40 seconds on removal.

Placement — MED

Placement cue on base only seen after user has already placed it. 3 of 5 sessions: wrong orientation.

Shelf Spot — LOW

Compact unit dwarfed by adjacent aerosols. Scent variant name in script font difficult at arm's length.

Aer Pocket — Key Fixes

Pull-Tab Added

8mm die-cut pull-tab extending from corner of foil seal eliminates tearing.

Placement Diagram

Orientation diagram printed on front face of carton before opening.

Scent Hierarchy

Bold sans-serif scent name in high-contrast colour band readable at shelf distance.

Ezee Fabric Care : Friction Study

Mass Market | ₹75 / 500ml | Delicate Fabrics

Godrej Ezee Liquid Detergent — 500ml & 1L. All 5 sessions resulted in over-dosing on first use due to invisible cap measure lines.

1
1

Cap Measure — HIGH

Measure lines embossed inside white cap invisible in low light. All 5 sessions: over-dosing on first use.

2
2

Pour Control — HIGH

Wide mouth pour opening fast flow. 500ml empties 30ml in 1.5 seconds. Consistent over-pour.

3
3

Label Dosage — MED

Dosage instruction on back label at 7pt. 4 of 5 users could not find it before first use.

Ezee : Before vs After Cap Measure

Flow restrictor insert added to bottle neck. Front label dosage callout added: '2 caps / 5L'.

Consumer Friction Journey Map

Cross-Category Recurring Patterns

Instructions default to back or base invisible at point of use across all 4 products.

Small font sizes (7pt) persist on 3 of 4 packs illegible in dim/bathroom lighting.

SKU differentiation breaks down at 2-metre shelf distance for multi-variant ranges.

First-use is the highest-friction moment packaging designed for repeat-use, not first-time success.

Grip & Handling Evaluation

BBLUNT

Slippery when wet. Fix: matte-texture grip band on bottle mid-section.

Goodknight

Cartridge dropped in 3/5 sessions. Fix: pictogram + grip ridge on cartridge body.

Aer Pocket

Foil seal requires fingernail. Fix: 8mm die-cut pull-tab on foil seal corner.

Ezee

Heavy 1L bottle difficult to control. Fix: flow restrictor + grip indent on upper body.

Label Readability Review

Label readability matrix across all 4 products — 7 criteria evaluated per pack.

Before & After Outcomes

12 changes implemented across all four products. Summary of key implemented changes:

BBLUNT ✓

IFU at 9pt coated. Tear notch on sachet. Step 1/2 stickers. Shade name as primary hierarchy.

Goodknight ✓

REFILL band on carton. Orientation pictogram on cartridge. Mode switch decal ⏳ pending.

Aer Pocket ✓

8mm pull-tab on foil seal. Placement diagram on carton face.

Ezee ✓

Printed blue cap measure lines. Flow restrictor insert. Front label dosage callout.

Cross-Functional Collaboration

All findings were shared as specific, actionable inputs for three key teams.

Graphic Designers

Joint artwork reviews for BBLUNT & Goodknight before print trial.

Packaging Vendors

Sample review reports per change. BBLUNT: 3 iterations · Goodknight: 2 · Aer Pocket: 2 · Ezee: 4.

Brand / Marketing

Front-of-pack changes requiring brand alignment. REFILL band initially resisted approved with evidence.

Manufacturing

All 4 structural changes flow restrictor, tear notch, pull-tab, tuck-flap perforation confirmed feasible.

Systemic Recommendations

Five systemic opportunities for GCPL's packaging development process — applicable across all categories.

First-Use Evaluation Gate

Every pack with critical sequence or dosage must be evaluated by a first-time user before artwork release.

Revise Font Size Minimum

9pt minimum for instruction text. 7pt reserved for regulatory compliance text only.

GCPL Packaging Cue Icon Library

Standardise pictograms for open-this-end, orientation arrows, step sequencing, pour direction, refill vs. machine.

2-Metre Shelf Distance Test

For all multi-SKU ranges, confirm variant identity at 2m shelf distance before artwork release.

200-Lux Warm Lighting Review

Formalise dim-light review pass as a standard artwork gate not optional.

Insight

"The most consistent finding was not a specific friction point it was the assumption that a consumer will read before they act. They won't. They will pick up the product, touch it, try to open it, pour it, and use it and only look for instructions when something goes wrong. Packaging that works for that person is packaging that works."

38 Friction Points

Documented across 4 categories

14 Resolved

High/Medium severity changes implemented

5 Systemic Fixes

Process-level recommendations for all GCPL categories

Appendix : Research Reference

Full documentation shared across functions. Key repository documents:

1
1

Touchpoint Friction Log

Friction notes, severity ratings & recommendations shared with R&D, Brand, Design.

2
2

Vendor Sample Review Report

Sample photos, spec deviations, approval/reject status shared with Procurement, QA.

3
3

Label Readability Checklist

Pass/fail on 7 label criteria per product shared with Graphic Design, Brand.

4
4

Before/After Comparison Sheet

Side-by-side old vs. new pack photos with annotation shared with all stakeholders.

5
5

Cross-Category Insights Summary

Recurring patterns and systemic recommendations shared with Packaging R&D Head, Design Head.

Packaging R&D | Vikhroli, Mumbai | Non-Confidential | Jul 2019 – Feb 2021
This case study presents only non-confidential research excerpts, sanitized observations, and selected learnings suitable for portfolio review.

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